RZR / RZR-S Big Bore Piston & Cylinder Kit 787cc (81.5mm) 11:1 comp
Part # 618008
Big Bore Piston & Cylinder Kit 787cc (81.5mm) 11:1 comp. Kroyer Racing Engines 81.5 mm Big Bore CP Piston Kit for Polaris RZR, (also fits Sportsman 800 Motor). Your stock Polaris motor is only 760cc, the Kroyer Racing Engines big bore kit will increase the bore size to 787cc and include a new cylinder that has already been bored and re-nikasil coated; (2) 81.5mm big bore pistons; new base gasket and big-bore head gasket. Increases power and torque throughout entire RPM range. Designed by Kroyer Racing Engines and distributed solely by Hot Ride.
Big Bore Cylinder Features:
- CNC bored cylinder ensures accuracy and consistency.
- Nickel Silicon Carbide cylinder coating (Nikasil)
- Refundable Core charge. Useable cylinder required for exchange -OR- $357.73 additional charge for new cylinder.
Piston Features
Each big bore piston is exclusively designed by Kroyer Racing Engines and machined from designated forging's on a state of the art 5-axis machine and is 45 grams lighter than the OEM pistons and 5 grams lighter than the closest competitor’s pistons.
- Dry Film Lubrication Coating on piston skirts for increased longevity and reduced friction.
- Oversized Valve Pockets designed to work with oversized valves.
- WPC hard treated wrist pins for extreme durability.
- Double Pin Oilers provide twice as much lubrication to the wrist pin.
- Anti Detonation Grooves limit the piston/cylinder contact during high temp and RPM.
- Accumulator Groove collects excess blow by and residual gases during combustion and alleviates top ring flutter while increasing ring seal.
- X-Forging. This design enables the use of a shorter pin for added strength and overall weight savings.
- Optimized Cam and Barrel= Tighter clearances; Less noise; Better ring seal; More power; Increased durability.
Each Kit includes: Bored and replated cylinder, Big Bore Piston kit, Gasket set, and new HRP Freeze Plug and a Piston Ring Compressor Tool.
Designed to run on 91 octane pump fuel – Will work with stock head and valve train, but are designed to work with Kroyer Racing Engines head and valve train upgrades.
• Cylinder Core Required For Boring and Re-Plating. $357.73 additional charge refundable only after exchange cylinder has been received back within 2 weeks.
RZR / RZR-S Kroyer Racing Engines Stage 1 Motor Kit
Part # KR800110 & 618004
Unlock the power potential of your RZR with the Kroyer Racing Engines Stage 2 Motor kit. Proven performance and reliability make this engine package a perfect alternative to installing a turbo kit or as an option when rebuilding your tired or worn out motor. No loss in drivability and is designed to run on pump gas.
Kit Includes:
- 80mm Piston Kit (to be used with stock cylinder)
- Kroyer Valve Train Kit (use w/stock head) +Cam, Lifters, Push rods, Valve Springs (core required for serviceable stock head)
RZR / RZR-S Kroyer Racing Engines Stage 2 Motor Kit
Part # 618013
Unlock the power potential of your RZR with the Kroyer Racing Engines Stage 2 Motor kit. Proven performance and reliability make this engine package a perfect alternative to installing a turbo kit or as an option when rebuilding your tired or worn out motor. No loss in drivability and is designed to run on pump gas.
Kit Includes:
- 80mm Piston Kit (to be used with stock cylinder)
- CNC Ported Head with oversize valves and springs (core required for serviceable stock head)
- Billet Cam with new lifters and chromoly push rods.
- 46mm Bored Throttle body and matching billet intake manifold (core required for stock throttle body)
- Adjustable PRV (oil pressure relief valve)
- Clutch kit
- Gasket Kit
- ECU upgrade tuned specifically for the Kroyer Motor kit. No “Piggy-back” style fuel controller needed.
Useable cores required for exchange or additional charges will be included. (Useable core= stock part that has not been modified or broken and can be reconditioned) *If a core is received and determined to be un-useable, it will be returned and no credit will be applied for that part.
- Head
- Throttle body
- ECU
RZR / RZR-S Kroyer Racing Engines Stage 3 Motor Kit
Part # 618012
Unlock the power potential of your RZR with the Kroyer Racing Engines Stage 3 Motor kit. Proven performance and reliability make this engine package a perfect alternative to installing a turbo kit or as an option when rebuilding your tired or worn out motor. No loss in drivability and is designed to run on pump gas.
Kit Includes:
- 81.5mm Big Bore Cylinder & Piston Kit (core required for serviceable stock bore cylinder)
- CNC Ported Head with oversize valves and springs (core required for serviceable stock head)
- Billet Cam with new lifters and chromoly push rods.
- 46mm Bored Throttle body and matching billet intake manifold (core required for stock throttle body)
- Adjustable PRV (oil pressure relief valve)
- Clutch kit
- Gasket Kit
- Joe Gibbs Break-in oil, O.E. Polaris oil filter and spark plugs
- ECU upgrade tuned specifically for the Kroyer Motor kit. No “Piggy-back” style fuel controller needed.
*Be sure to select your typical riding elevation and tire size so that appropriate clutching can be included.
Useable cores required for exchange or additional charges will be included. (Useable core= stock part that has not been modified or broken and can be reconditioned) *If a core is received and determined to be un-useable, it will be returned and no credit will be applied for that part.
- Cylinder
- Head
- Throttle body
- ECU
RZR / RZR-S Kroyer Racing Engines Stage 4 Motor Kit
Part # 618012 & 1022-00018
Unlock the power potential of your RZR with the Kroyer Racing Engines Stage 4 Motor kit. Proven performance and reliability make this engine package a perfect alternative to installing a turbo kit or as an option when rebuilding your tired or worn out motor. No loss in drivability and is designed to run on pump gas.
Kit Includes:
- 81.5mm Big Bore Cylinder & Piston Kit (core required for serviceable stock bore cylinder)
- CNC Ported Head with oversize valves and springs (core required for serviceable stock head)
- Billet Cam with new lifters and chromoly push rods.
- 46mm Bored Throttle body and matching billet intake manifold (core required for stock throttle body)
- Adjustable PRV (oil pressure relief valve)
- Clutch kit
- Gasket Kit
- Joe Gibbs Break-in oil, O.E. Polaris oil filter and spark plugs
- ECU upgrade tuned specifically for the Kroyer Motor kit. No “Piggy-back” style fuel controller needed.
- Gain up to 7 additional HP with a Muzzy’s dual exhaust system! Included with Stage 4
*Be sure to select your typical riding elevation and tire size so that appropriate clutching can be included.
Useable cores required for exchange or additional charges will be included. (Useable core= stock part that has not been modified or broken and can be reconditioned) *If a core is received and determined to be un-useable, it will be returned and no credit will be applied for that part.
- Cylinder
- Head
- Throttle body
- ECU
RZR / RZR-S Stock Replacement Piston Kit, 760cc (80mm) 11:1 comp
Part # KR800110
Kroyer Racing Engines O.E. Replacement 80mm 11:1 CP Piston Kit. 80mm Bore Stock-Replacement Pistons For Polaris RZR, (also fits Sportsman 800 Motor). For increased performance and more reliability, use these high quality stock replacement pistons when you freshen-up or rebuild the top end of your RZR. Designed exclusively by Kroyer Racing Engines, manufactured by CP Pistons and distributed Hot Ride.
Piston Features
-Each piston is exclusively designed by Kroyer Racing engines and machined from designated forgings on a state of the art 5-axis machine and is 50 grams lighter than the OEM pistons and 6 grams lighter than the closest competitor’s pistons.
- Dry Film Lubrication Coating on piston skirts for increased for longevity and reduced friction.
- Oversized Valve Pockets designed to work with oversized valves.
- WPC hard treated wrist pins for extreme durability.
- Double Pin Oilers provide twice as much lubrication to the wrist pin.
- Anti Detonation Grooves limit the piston/cylinder contact during high temp and RPM.
- Accumulator Groove collects excess blow by and residual gases during combustion and alleviates top ring flutter while increasing ring seal.
- X-Forging. This design enables the use of a shorter pin for added strength and overall weight savings.
- Optimized Cam and Barrel= Tighter clearances; Less noise; Better ring seal; More power; Increased durability.
Each Kit includes 2 pistons with rings, wrist pins and circlips. Designed to run on 91 octane pump fuel – Will work with stock head, valve train and cylinder. *Have a qualified technician inspect and verify the condition of your cylinder before installing pistons..
RZR / RZR-S Big Bore Replacement Piston Kit, 787cc (81.5mm) 11:1 comp
Part # KR815110
Kroyer Racing Engines 81.5 mm Big Bore CP Piston Kit for Polaris RZR, (also fits Sportsman 800 Motor). Your stock Polaris motor is only 760cc. These big bore pistons will increase the bore size from a mere 760cc to 787cc for increased power and torque. Pistons designed exclusively by Kroyer Racing Engines, manufactured by CP Pistons and distributed Hot Ride.
Piston Features
-Each big bore piston is exclusively designed by Kroyer Racing engines and machined from designated forgings on a state of the art 5-axis machine and is 45 grams lighter than the OEM pistons and 5 grams lighter than the closest competitor’s pistons.
- Dry Film Lubrication Coating on piston skirts for increased longevity and reduced friction.
- Oversized Valve Pockets designed to work with oversized valves.
- WPC hard treated wrist pins for extreme durability.
- Double Pin Oilers provide twice as much lubrication to the wrist pin.
- Anti Detonation Grooves limit the piston/cylinder contact during high temp and RPM.
- Accumulator Groove collects excess blow by and residual gases during combustion and alleviates top ring flutter while increasing ring seal.
- X-Forging. This design enables the use of a shorter pin for added strength and overall weight savings.
- Optimized Cam and Barrel= Tighter clearances; Less noise; Better ring seal; More power; Increased durability.
Each Kit includes 2 pistons with rings, wrist pins and circlips. Designed to run on 91 octane pump fuel – Will work with stock head and valve train, but are designed to work with Kroyer Racing Engines head and valve train upgrades. • Requires boring and re-plating cylinder
Useable cores required for exchange or additional charges will be included. (Useable core= stock part that has not been modified or broken and can be reconditioned) *If a core is received and determined to be un-useable, it will be returned and no credit will be applied for that part.
- Cylinder
All Cores must be recieved Exchange before shipping New parts, or a Core Charge will apply. Send all Exchange Cores to Hot Ride Core Exchange. All Useable Cores must be received back within 2 weeks to recieve full Core Credit! * Be sure to include your name and contact information to ensure credit is applied accordingly.